Gearbox Rebuild

Gearbox Rebuild

Gearbox Rebuilds and Reconditioning

At Central Automatic Transmission Service (C.A.T.S), we offer expert gearbox rebuild and reconditioning services for all types of manual vehicles. With over 50 years of mechanical experience, our team can restore worn, damaged, or faulty gearboxes back to full working condition. Based in Banksmeadow, Sydney, we are trusted by private drivers, tradespeople, and businesses who rely on high-quality, reliable gearbox repairs and rebuilds.

What is a Gearbox Rebuild?

A gearbox rebuild involves dismantling your manual transmission, inspecting all internal parts, replacing worn or damaged components, and reassembling the gearbox to factory specifications. Rebuilding your gearbox can be a more cost-effective and long-lasting solution compared to fitting a second-hand or brand-new replacement, especially if your gearbox housing is still in good condition.

When Does a Gearbox Need Rebuilding?

Some common signs that your gearbox may require a rebuild or reconditioning include:

  • Difficulty selecting or engaging gears
  • Grinding noises when changing gears
  • Slipping out of gear unexpectedly
  • Visible oil leaks around the gearbox area
  • Unusual noises such as whining or clunking during driving

Our Gearbox Rebuild Process

At C.A.T.S, our rebuild process follows strict quality procedures to ensure durability and reliability:

  • Full dismantling and cleaning of the gearbox assembly
  • Thorough inspection of gears, shafts, bearings, seals, and synchronizers
  • Replacement of all worn or damaged components with OEM-approved parts
  • Upgrades to critical parts if better alternatives are available
  • Professional reassembly and torque testing
  • Bench testing before reinstallation into the vehicle

Vehicles We Service

Our gearbox rebuild and reconditioning services are available for a wide range of vehicles, including:

  • Japanese vehicles — Toyota, Nissan, Mazda, Subaru, Honda, and others
  • Australian vehicles — Ford, Holden, and more
  • 4WDs and off-road vehicles requiring heavy-duty manual gearboxes
  • Light commercial vehicles — vans and utes
  • Selected older European manual vehicles

Why Choose C.A.T.S for Gearbox Rebuilds?

At C.A.T.S, we bring decades of hands-on manual transmission expertise to every gearbox rebuild. Our technicians take pride in delivering workmanship that stands the test of time, using high-quality parts and precision assembly techniques. Whether you drive a daily commuter, a tough work ute, or a 4WD used for off-roading, we can rebuild your gearbox to perform like new — all at competitive pricing with honest advice.

Book Your Gearbox Assessment Today

If you’re having trouble shifting gears, hearing unusual noises, or suspect gearbox problems, contact Central Automatic Transmission Service today. Our team can diagnose the fault and recommend the best rebuild or repair option to get you back on the road quickly and reliably.

Our Transmission Service Centre

Welcome to our clean, modern service centre — fully equipped with the latest diagnostic tools and rebuilt from the ground up to deliver the highest standard of transmission repairs and servicing. We take pride not only in our work, but in the professional environment we work in every day. Take a look behind the scenes at where the quality happens.